High-Precision Wear Resistant Vortex Flowmeter for Steam Applications

• Customization: Available
• After-sales Service: 24/7 After Sales Services
• Warranty: 12 Months From Delivery
• Model NO.: ZZYS30
• Accuracy: >±1%
• Main Application: Water, Wastewater, Diesel Fuel, Fuel Oil, Nature Gas, Corrosive Liquid/Gas, Gas, Steam, Liquid
• Size: DN15-DN300
• Sensor: Tube/Flange
• Application: Industrial Production
• Type: Vortex Flow Meter
• Measuring Media: Gas, Steam, Liquid
• Measuring Principle: Electrical Principles
• Measurement Object: Closed Pipeline
• Certification: JIS, DIN, ANS, GB, CE, RoHS, ISO
• Repeatability: 0.3%
• Medium Temperature: -40-240
• Ambient Temperature: -40-85
• Medium Pressure: ≤100 Bar, More Pressure Need Be Customized
• Material: Sensor: 316L, Hc276
• Output: Two Wire 4~20mA
• Ex-Proof Class: Exd II CT6 CE19.1438 Ex ( Ia ) II CT6
• Housing Protection Class: IP67
• Mounting Type: Integral Mounting, Split Mounting
• Transport Package: Carton
• Specification: 20CM*10CM*30CM
• Trademark: CAMCT
• Origin: China
• Production Capacity: 50, 000.00 Sets/Year
• Package Size: 20.00cm * 20.00cm * 50.00cm
• Package Gross Weight: 5.000kg

Product Description

Product Description

 

Comprehensive Product Overview

The ZZYS30 vortex flowmeter is an advanced, high-precision velocity flow instrument designed for diverse application needs.
Perfect for the accurate measurement, vigilant monitoring, and precise control of the flow of liquids, steam, and a wide range of gases.
Boasting a robust new structure, it is highly resistant to mechanical vibrations, impacts, and contamination, ensuring longevity and durability.
Its design eliminates moving parts, thereby preventing wear and tear, reducing mechanical maintenance needs, minimizing pressure loss, and delivering stable, high-accuracy performance.
User-friendly installation process with flexible matching options for the sensor and signal converter to meet specific requirements.

Outstanding Product Features:

Extensive application versatility, perfect for measuring the flow of steam, gas, and liquid in various industrial settings.
Superior vibration resistance, with zero drift at zero points, effectively neutralizing the impact of external vibrations for consistent accuracy.
The ZZY30 model offers integrated temperature and pressure options, significantly reducing installation costs for users.
Supports multiple output formats, including (0-5) kHz frequency output, (4-20) mA output, and HART communication/Modbus protocol communication.
Enhanced parameter setting convenience via Bluetooth communication. Wear-resistant and dirt-resistant, it requires no mechanical maintenance, boasts a long service life, and includes explosion-proof safety features.

Detailed Photos

 

Product Parameters

 

Technical Index

Measurement Medium: Gas, Liquid, Steam
Connection Method: Flange Clamp Type, Flange Type, Insertion Type
Caliber Specifications:
Flange Clamping Type: 25mm, 32mm, 50mm, 80mm, 100mm.
Flange Connection Type Caliber Selection: 100mm, 150mm, 200mm
Flow Measurement Range: Normal measurement flow velocity range: Reynolds number 1.5×104~4×106; Gas: 5~50m/s; Liquid: 0.5~7m/s.
Normal Measurement Flow Range: Liquid,
Gas Flow Measurement Range: See Table 2.
Steam Flow Range: See Table 3.
Measurement Accuracy: Class 1.0, Class 1.5
Measured Medium Temperature:
Room Temperature: -25ºC~100ºC; High Temperature: -25ºC~150ºC, -25ºC~250ºC Output Signal: Pulse voltage output signal, High level 8~10V, Low level 0.7~1.3V. Pulse duty cycle is about 50%, transmission distance is 100m
Pulse Current Remote Transmission Signal: 4-20 mA, transmission distance is 1000m Instrument Use Environment: Temperature: -25ºC~+55ºC, Humidity: 5~90% RH at 50ºC Material: Stainless Steel, Aluminum Alloy
Power Supply: DC 24V or Lithium Battery 3.6V
Explosion-Proof Grade: Intrinsically safe iaIIbT3-T6, Protection Level IP65.

Technical parameters
Medium	Steam, Gas, Liquid
Measuring range	See flow1-3
Caliber	DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300
Medium pressure	≤100 bar, more pressure need be customized
Medium temperature	-40°C~+240°C
Ambient temperature	Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C
Accuracy	Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5%
Repeatability	±0.3%
Material	Measuring pipe:304,316L, HC276
	Sensor: 316L, HC276
	Converter shell: casting aluminum
Instrument caliber	Flange connection: DN15-DN300
	Clamping connection: DN15-DN100
Flange standard	DIN, ANSI, HG20592 (Can be customized)
Pressure loss Gasandliquid saturated steam	ΔP=Cqv²Px          ΔP: pressure loss(pa)                         qv: volume flow                         qm: mass flow ΔP=Cqm²Px                    PX: density                         C: constent
Display	Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display
Power supply	Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply
Loading	No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω
Output	Two wire 4~20mA
Ex-proof class	Exd II CT6 CE19.1438 Ex ( ia ) II CT6
Cable interface	1/2''NPT( Internal thread, recommended), M201.5 (Internal thread)
Housing protection class	IP67
Connection type	Flange (DN15-DN300), Clamping (DN15-DN100)
Mounting type	Integral mounting, split mounting (special shielded cable connect the pipe and indicator)

 

Measuring Range:

Gas
Air: t=20°C    p=1.013bar abs =1.7210^-4 mpa.s  Q: flow (sheet 1)
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	6.79	32.56
DN25	24	10.20	113.94
DN40	38	25.3	326.63
DN50	50	43.89	565.49
DN80	74	96.14	1238.64
DN100	97	165.14	2128.27
DN150	146	374.23	4821.57
DN200	193	702.95	9056.8
DN250	253	1123.7	14478
DN300	305	1632.1	21028

 

Liquid
Water: t=20°C        p=1.013bar abs       ≤10cp                 Q: flow
Nominal diameter	Internal diameter	Qmin(m^3/h)	Qmax(m^3/h)
DN15	16	0.45	5
DN25	24	0.81	11.40
DN40	38	2.04	28.57
DN50	50	3.53	49.47
DN80	74	7.74	108.37
DN100	97	13.30	186.21
DN150	146	30.13	421.86
DN200	193	52.66	792.42
DN250	253	90.5	1266.8
DN300	305	113.41	1839.8

 

Saturated steam
Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=1bar G		P=3.5bar G		P=5.2bar G		P=7 bar G
		ρ=1.13kg/m^3		ρ=2.43kg/m^3		ρ=3.28kg/m^3		ρ=4.17kg/m^3
		t=120.6°C		t=148.2°C		t=160.4°C		t=170.6°C
		min	max	min	max	min	max	min	max
DN15	16	5.87	36.97	7.68	79	8.93	106.68	10.06	135.69
DN25	24	11.82	129.39	17.26	276.4	20.09	373.53	22.66	474.82
DN40	38	29.64	370.71	43.33	792.33	50.63	1070.2	56.8	1361.2
DN50	50	51.31	641.82	75.02	1371.8	87.19	1852.8	98.33	2356.6
DN80	74	112.41	1405.8	164.33	3004.7	191	4058.4	215.39	5161.8
DN100	97	193.14	2415.5	282.36	5162.7	328.16	6973.3	370.09	8869.2
DN150	146	437.56	5472.4	639.69	11696	743.45	15798	838.44	20093
DN200	193	821.91	10279	1201.6	21970	1396.5	29675	1574.9	37743
DN250	253	1313.9	16433	1920.9	35122	2232.5	47439	2517.7	60337
DN300	305	1908.3	23866	2789.8	51010	3242.4	68899	3656.6	87630

 

Nominal Diameter	Inner Diameter	Mass flow Qm (kg/h) under different pressure and density
		P=10.5 bar G		P=14 bar G		P=17.5 bar G		P=20 bar G
		ρ=5.89kg/m^3		ρ=7.6kg/m^3		ρ=9.32kg/m^3		ρ=10.54kg/m^3
		t=186.2°C		t=198.5°C		t=208.5°C		t=215.6°C
		min	max	min	max	min	max	min	max
DN15	16	12.78	191.71	16.51	247.55	20.23	303.36	22.89	343.32
DN25	24	26.93	670.88	30.6	857.88	33.87	955.48	36.04	1201.41
DN40	38	67.51	1878.2	76.72	2150.7	84.93	2395.3	90.35	2557.7
DN50	50	116.89	3251.7	132.82	3723.4	147.03	4147	156.42	4428.1
DN80	74	256.03	7122.4	290.93	8155.8	322.06	9083.7	342.62	9699.3
DN100	97	439.91	12238	499.9	14013	553.38	15608	588.69	16666
DN150	146	996.62	27725	1132.5	31747	1253.7	35359	1333.7	37756
DN200	193	1872.1	52079	2127.3	59634	2354.9	66419	2505.2	70921
DN250	253	2992.7	83254	3400.71	95333	3764.6	106180	4004.9	113380
DN300	305	4346.5	120920	4939.1	138460	5467.5	154210	5816.5	164660

 

Selection list
model								Explanation
ZZY30
Connection	F							Flange connection
	W							Flange clamping
Temperature Resistance Class		T1						Match with 250°c probe
		T2						Match with 350°c probe
Nominal diameter			015					DN15
			020					DN20
			025					DN25
			032					DN32
			040					DN40
			050					DN50
			065					DN65
			080					DN80
			100					DN100
			125					DN125
			150					DN150
			200					DN200
			250					DN250
			300					DN300
Structure				Z				Integrated T and P compensation
				F				Regular model
				S				Split
Material				R1				304
				RL				316L
Instrument model					N			24V power supply Output 3 wire pulse
					V1			24V power, on-site display, 4-20mA, RS485, Impulse output
					V1 B			24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output
Pressure Class							N	Normal
							H	High pressure

 

Certifications

 

PACKING & SHIPPING

We will deliver your ordered product at the earliest date as required by you, ensuring reliable and prompt service tailored to meet your specific timeline.

Installation Instructions

 

Installation Requirements

Piping Condition
The installation of the Wear Resistant Vortex Flowmeter requires specific straight pipe sections before and after the installation point. The common requirements are as follows (D represents the pipe diameter):

Piping condition	upstream	Downstream
Concentric shrinkage pipe full open gate valve	15D	5D
∠90° square elbow	20D	5D
Same plane 2∠90°elbow	25D	5D
Semi-open gate valve regulating valve	50D	5D
Different plane 2∠90°elbow	40D	5D
With rectifier tube bundle	12D	5D

 

1.
The sensor should be mounted on a pipe that is horizontal, vertical, or inclined (with liquid flowing from bottom to top) and matches the sensor diameter. Ensure there is a straight pipe length upstream and downstream of the sensor, meeting the requirements of 15-20D for the front section and 5-10D for the rear section.
2.
The pipe around the liquid sensor must be filled with the liquid being measured.
3.
Avoid installing the sensor on pipes subject to strong mechanical vibrations.
4.
The inner diameter of the straight pipe should align as closely as possible with the sensor diameter. For slight mismatches, a larger pipe with an error ≤3% and not surpassing 5mm is acceptable. Avoid installation in areas with strong electromagnetic interference, restricted space, or inconvenient maintenance..
5.
Horizontal pipeline installation is the most common for flow sensors. For gas flows containing minor liquid amounts, position the sensor at a higher pipeline point. For liquid flows with minor gas presence, mount the sensor at a lower pipeline point.
6.
Vertical pipeline sensor installation: For gas flows, mount the sensor on a vertical pipe regardless of flow direction. With gas containing minor liquid, the flow should move from bottom to top. For liquid flows, ensure the liquid flows from bottom to top to prevent additional probe weight.
7.
Side installation on horizontal pipelines is possible for any fluid, especially superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred if feasible, as it reduces temperature impact on the amplifier.
8.
Inverted sensor installation on horizontal pipelines is generally discouraged. It is unsuitable for general gases or superheated steam but can measure saturated steam and high-temperature liquids or in conditions requiring frequent pipeline cleaning.
9.
When measuring high-temperature steam in insulated pipelines, the insulation thickness should not exceed one-third of the bracket height.
10.
Pressure and temperature measurement points selection: If measurements are required near the sensor, the pressure measurement point should be 3-5D downstream, and the temperature measurement point should be 6-8D downstream.

Company Profile

 

Shandong Zhongziyi Intelligent Technology Co., Ltd.
Located in the prestigious Zibo Science and Technology Industrial Park,
our company spans over an impressive 18,000.00 square meters.
We boast a high-standard, modern manufacturing facility and are
dedicated to
the research and development,
manufacturing,
sales, and service of advanced pressure and temperature instruments.
As a standing director unit of the National Pressure Gauge Industry Association, we have proudly obtained ISO9001 quality management system certification and are recognized as a high-tech enterprise in Shandong Province.
We are a prestigious partner of Rosemount in China, constantly evolving our technology alongside theirs.
With almost 60 years of deep expertise in instrument R&D and production,
we have accumulated extensive technological know-how and exceptional customer service experience.
Our products are widely utilized in industries such as Petroleum, Chemical, Papermaking,
Metallurgy,
Medicine,
Food,
Power, and Machinery. Our sales reach nationwide and international markets, earning the trust and favorable comments from a wide array of users.
The core principle of our company is 'Quality First, Customer First.'
We warmly welcome customers to visit our factory for business discussions and cooperation.

COMPANY AND FACTORY PICTURE:
 

Our Advantages

 

Features:

1. The structure is ingeniously simple yet incredibly robust, featuring no moving parts. This ensures unparalleled reliability and long-term dependability.Operation remains highly dependable over extended periods.

1. Installation is a breeze, and maintenance is exceptionally convenient.

1. The detection sensor remains isolated from the measured medium, guaranteeing stable performance and a prolonged lifespan.

1. The output is a pulse signal directly proportional to the flow rate, ensuring no zero drift and maintaining high accuracy.

1. With a wide measurement range, it can measure down up to a ratio of 1:50.

1. Experience minimal pressure loss, reduced operating costs, and substantial energy savings. Within a certain Reynolds number range, the output signal frequency remains unaffected by variations in the fluid's physical properties and composition. The meter coefficient is dependent solely on the shape and size of the vortex shedding body, removing the necessity for compensation when measuring fluid volume flow. Generally,recalibration of the meter coefficient is unnecessary after component changes.

Team Building

We believe in the power of the best team winning!
 

Exhibition Pictures

We are proactively seeking international cooperation through global exhibitions.
 

FAQ

 

1, What kind of product do you supply?

O
ur product
includes
pressure transmitter, temperature transmitter, level transmitter, pressure gauge, temperature gauge and flow
meter.

2,What is your product and technology advantages?

Our factory was built on 1966 with almost 60 years manufacturing and R&D experience. We are also the supper close partner of Rosemount in
China.
our technology closely
keeps following Rosemount. Especially, our remote pressure transmitter technology and stability could be No. one in China.

3, Where is your factory location?

O
ur factory located in Zibo, Shandong province, China, which is top
three
instrument production area.
A
nd take an area of more than 18000 square meters.

4, Can we visit your factory?

Y
ou are always welcome to our factory at any time at your convenience.

5, What is the warranty of your product?

O
ur product warranty is 12 months from the shipping date, but we provide
lifetime
maintenance.

6, What are your payment terms?

Now
, we can accept 50% down payment and 50% balance payable 5 days before delivery by T/T, west union,
PayPal
and trade assurance online payment.

7, What kind of certification do you have?

W
e have ISO9001, CCC, CNAS laboratory accreditation certification, Flame-proof certification and intrinsic safety certification, SIL certificate. ECM certificate, Russia EAC and PAC certificate
a
nd
several
invention patents.

8, How long is your delivery date?

F
or peak season is 4 weeks and 2 weeks for offseason, but no matter peak or off season we will try our best to meet your requirements.

9, How is your after sales services?

Our products quality enjoy very good quality reputation and has almost no warranty caused by product itself, but we still provide 24/7 online
services for our customer for any installation, commision, running or other problems.

10, How can I send inquiry?

Y
ou can send inquiry through our email or cellphone as below: