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Product Overview
The ZZYS30 vortex flowmeter is a high-precision velocity flow instrument designed for a multitude of applications.
Ideal for accurately measuring, monitoring, and controlling the flow of liquids, steam, and most gases effortlessly.
Engineered with a pioneering structure, this flowmeter resists mechanical vibrations, impacts, and contamination effectively.
Featuring no moving parts, it ensures no wear and tear, requires no mechanical maintenance, has low pressure loss, and delivers stable performance with high accuracy.
Designed for easy installation, the sensor and signal converter can be matched to meet specific needs.
Product features:
Boasts a wide application range, perfectly suited for measuring the flow of steam, gas, and liquid.
Outstanding vibration performance with zero drift at zero point, effectively minimizing the impact of external vibrations.
The ZZY30 offers integrated temperature and pressure measurement options, significantly reducing installation costs for users.
Provides (0-5) kHz frequency output, (4-20) mA output, or supports HART communication/Modbus protocol communication.
Facilitates parameter setting via Bluetooth communication. Built to be wear-resistant, dirt-resistant, maintenance-free, long-lasting, and explosion-proof for enhanced safety.
Technical Index
Measurement Medium: Suitable for gas, liquid, and steam
Connection Method: Available in flange clamp type, flange type, and insertion type
Caliber Specifications:
Flange Clamping Type: 25, 32, 50, 80, 100 mm
Flange Connection Type Caliber Selection: 100, 150, 200 mm
Flow Measurement Range: Normal flow velocity range Reynolds number: 1.5×10~4×10; Gas: 5~50 m/s; Liquid: 0.5~7 m/s
Normal Measurement Flow Range: Liquid
Gas Flow Measurement Range: Refer to Table 2
Steam Flow Range: Refer to Table 3
Measurement Accuracy: Class 1.0, Class 1.5
Measured Medium Temperature:
Room temperature: -25ºC~100ºC; High temperature: -25ºC~150ºC, -25ºC~250ºC. Output Signal: Pulse voltage output signal, High level: 8~10V, Low level: 0.7~1.3V, Pulse duty cycle: ~50%, Transmission distance: 100 m
Pulse Current Remote Transmission Signal: 4-20 mA, Transmission distance: 1000 m. Instrument Use Environment: Temperature: -25ºC~+55ºC, Humidity: 5~90% RH @ 50ºC. Material: Stainless steel, aluminum alloy
Power Supply: DC 24V or Lithium Battery 3.6V
Explosion-proof Grade: Intrinsically safe iaIIbT3-T6, Protection Level: IP65
Technical parameters | |
Medium | Steam, Gas, Liquid |
Measuring range | See flow1-3 |
Caliber | DN15, DN25, DN40, DN50, DN80, DN100, DN200, DN250, DN300 |
Medium pressure | ≤100 bar, more pressure need be customized |
Medium temperature | -40°C~+240°C |
Ambient temperature | Ordinary type: -40°C~+85°C Ex-proof type: -40°C~+60°C |
Accuracy | Liquid, Re≥20000 is ±1.0%, gas and steam, ±1.5% |
Repeatability | ±0.3% |
Material | Measuring pipe:304,316L, HC276 |
Sensor: 316L, HC276 | |
Converter shell: casting aluminum | |
Instrument caliber | Flange connection: DN15-DN300 |
Clamping connection: DN15-DN100 | |
Flange standard | DIN, ANSI, HG20592 (Can be customized) |
Pressure loss Gasandliquid saturated steam |
ΔP=Cqv²Px ΔP: pressure loss(pa) qv: volume flow qm: mass flow ΔP=Cqm²Px PX: density C: constent |
Display | Two-line LCD display, four button operation Instantaneous flow, accumulated flow, vortex frequency, medium temperature, pressure(selectable), circular or non-circular display |
Power supply | Ordinary type: (14~36) VDC Ex-proof type: (14~30) VDC Battery power supply |
Loading | No-ex-proof: RB=(UB-14DVC)/22MA≤1200Ω Ex-proof: RB=(UB-14DVC)/22MA≤600Ω |
Output | Two wire 4~20mA |
Ex-proof class | Exd II CT6 CE19.1438 Ex ( ia ) II CT6 |
Cable interface | 1/2''NPT( Internal thread, recommended), M201.5 (Internal thread) |
Housing protection class | IP67 |
Connection type | Flange (DN15-DN300), Clamping (DN15-DN100) |
Mounting type | Integral mounting, split mounting (special shielded cable connect the pipe and indicator) |
Gas | |||
Air: t=20°C p=1.013bar abs =1.7210-4 mpa.s Q: flow (sheet 1) | |||
Nominal diameter | Internal diameter | Qmin(m3/h) | Qmax(m3/h) |
DN15 | 16 | 6.79 | 32.56 |
DN25 | 24 | 10.20 | 113.94 |
DN40 | 38 | 25.3 | 326.63 |
DN50 | 50 | 43.89 | 565.49 |
DN80 | 74 | 96.14 | 1238.64 |
DN100 | 97 | 165.14 | 2128.27 |
DN150 | 146 | 374.23 | 4821.57 |
DN200 | 193 | 702.95 | 9056.8 |
DN250 | 253 | 1123.7 | 14478 |
DN300 | 305 | 1632.1 | 21028 |
Liquid | |||
Water: t=20°C p=1.013bar abs ≤10cp Q: flow | |||
Nominal diameter | Internal diameter | Qmin(m3/h) | Qmax(m3/h) |
DN15 | 16 | 0.45 | 5 |
DN25 | 24 | 0.81 | 11.40 |
DN40 | 38 | 2.04 | 28.57 |
DN50 | 50 | 3.53 | 49.47 |
DN80 | 74 | 7.74 | 108.37 |
DN100 | 97 | 13.30 | 186.21 |
DN150 | 146 | 30.13 | 421.86 |
DN200 | 193 | 52.66 | 792.42 |
DN250 | 253 | 90.5 | 1266.8 |
DN300 | 305 | 113.41 | 1839.8 |
Saturated steam | |||||||||
Nominal Diameter |
Inner Diameter |
Mass flow Qm (kg/h) under different pressure and density | |||||||
P=1bar G | P=3.5bar G | P=5.2bar G | P=7 bar G | ||||||
ρ=1.13kg/m3 | ρ=2.43kg/m3 | ρ=3.28kg/m3 | ρ=4.17kg/m3 | ||||||
t=120.6°C | t=148.2°C | t=160.4°C | t=170.6°C | ||||||
min | max | min | max | min | max | min | max | ||
DN15 | 16 | 5.87 | 36.97 | 7.68 | 79 | 8.93 | 106.68 | 10.06 | 135.69 |
DN25 | 24 | 11.82 | 129.39 | 17.26 | 276.4 | 20.09 | 373.53 | 22.66 | 474.82 |
DN40 | 38 | 29.64 | 370.71 | 43.33 | 792.33 | 50.63 | 1070.2 | 56.8 | 1361.2 |
DN50 | 50 | 51.31 | 641.82 | 75.02 | 1371.8 | 87.19 | 1852.8 | 98.33 | 2356.6 |
DN80 | 74 | 112.41 | 1405.8 | 164.33 | 3004.7 | 191 | 4058.4 | 215.39 | 5161.8 |
DN100 | 97 | 193.14 | 2415.5 | 282.36 | 5162.7 | 328.16 | 6973.3 | 370.09 | 8869.2 |
DN150 | 146 | 437.56 | 5472.4 | 639.69 | 11696 | 743.45 | 15798 | 838.44 | 20093 |
DN200 | 193 | 821.91 | 10279 | 1201.6 | 21970 | 1396.5 | 29675 | 1574.9 | 37743 |
DN250 | 253 | 1313.9 | 16433 | 1920.9 | 35122 | 2232.5 | 47439 | 2517.7 | 60337 |
DN300 | 305 | 1908.3 | 23866 | 2789.8 | 51010 | 3242.4 | 68899 | 3656.6 | 87630 |
Nominal Diameter |
Inner Diameter |
Mass flow Qm (kg/h) under different pressure and density | |||||||
P=10.5 bar G | P=14 bar G | P=17.5 bar G | P=20 bar G | ||||||
ρ=5.89kg/m3 | ρ=7.6kg/m3 | ρ=9.32kg/m3 | ρ=10.54kg/m3 | ||||||
t=186.2°C | t=198.5°C | t=208.5°C | t=215.6°C | ||||||
min | max | min | max | min | max | min | max | ||
DN15 | 16 | 12.78 | 191.71 | 16.51 | 247.55 | 20.23 | 303.36 | 22.89 | 343.32 |
DN25 | 24 | 26.93 | 670.88 | 30.6 | 857.88 | 33.87 | 955.48 | 36.04 | 1201.41 |
DN40 | 38 | 67.51 | 1878.2 | 76.72 | 2150.7 | 84.93 | 2395.3 | 90.35 | 2557.7 |
DN50 | 50 | 116.89 | 3251.7 | 132.82 | 3723.4 | 147.03 | 4147 | 156.42 | 4428.1 |
DN80 | 74 | 256.03 | 7122.4 | 290.93 | 8155.8 | 322.06 | 9083.7 | 342.62 | 9699.3 |
DN100 | 97 | 439.91 | 12238 | 499.9 | 14013 | 553.38 | 15608 | 588.69 | 16666 |
DN150 | 146 | 996.62 | 27725 | 1132.5 | 31747 | 1253.7 | 35359 | 1333.7 | 37756 |
DN200 | 193 | 1872.1 | 52079 | 2127.3 | 59634 | 2354.9 | 66419 | 2505.2 | 70921 |
DN250 | 253 | 2992.7 | 83254 | 3400.71 | 95333 | 3764.6 | 106180 | 4004.9 | 113380 |
DN300 | 305 | 4346.5 | 120920 | 4939.1 | 138460 | 5467.5 | 154210 | 5816.5 | 164660 |
Selection list | ||||||||
model | Explanation | |||||||
ZZY30 | ||||||||
Connection | F | Flange connection | ||||||
W | Flange clamping | |||||||
Temperature Resistance Class |
T1 | Match with 250°c probe | ||||||
T2 | Match with 350°c probe | |||||||
Nominal diameter |
015 | DN15 | ||||||
020 | DN20 | |||||||
025 | DN25 | |||||||
032 | DN32 | |||||||
040 | DN40 | |||||||
050 | DN50 | |||||||
065 | DN65 | |||||||
080 | DN80 | |||||||
100 | DN100 | |||||||
125 | DN125 | |||||||
150 | DN150 | |||||||
200 | DN200 | |||||||
250 | DN250 | |||||||
300 | DN300 | |||||||
Structure |
Z | Integrated T and P compensation | ||||||
F | Regular model | |||||||
S | Split | |||||||
Material | R1 | 304 | ||||||
RL | 316L | |||||||
Instrument model |
N | 24V power supply Output 3 wire pulse | ||||||
V1 | 24V power, on-site display, 4-20mA, RS485, Impulse output | |||||||
V1 B |
24V +battery power supply, on-site display, 4-20 mA, RS485, pulse output | |||||||
Pressure Class | N | Normal | ||||||
H | High pressure |
PACKING & SHIPPING
We will deliver your order at the earliest date as required by you, ensuring timely and efficient service.Installation Requirements
Piping Condition
The installation of the Gas Vortex Flowmeter requires specific straight pipe sections both upstream and downstream. Here are the common scenarios (D represents the diameter of the pipe):
Piping condition | upstream | Downstream |
Concentric shrinkage pipe full open gate valve |
15D | 5D |
∠90° square elbow | 20D | 5D |
Same plane 2∠90°elbow | 25D | 5D |
Semi-open gate valve regulating valve | 50D | 5D |
Different plane 2∠90°elbow | 40D | 5D |
With rectifier tube bundle | 12D | 5D |
1.
The sensor should be installed on a horizontal, vertical, or inclined pipe (with the liquid flowing from bottom to top) that matches the sensor's diameter. Ensure a straight pipe length of 15-20D upstream and 5-10D downstream of the sensor.
2.
The pipe near the liquid sensor must be filled with the liquid being measured.
3.
Avoid installing the sensor on pipes experiencing strong mechanical vibrations.
4.
The straight pipe's inner diameter should closely match the sensor diameter. If not, use a slightly larger diameter pipe with an error margin of ≤3%, not exceeding 5mm. Do not install in areas with strong electromagnetic interference, limited space, or difficult maintenance conditions. Installation requirements:.
5.
Horizontal pipeline installation is most common. For gas flow measurement with minor liquid content, place the sensor at a higher point. For liquid flow measurement with minor gas content, place the sensor at a lower point in the pipeline.
6.
Vertical pipeline installation for gas flow can be done without flow direction restriction. For gas containing minor liquid, the flow should be from bottom to top. For liquid flow, it should also be from bottom to top to avoid adding weight to the probe.
7.
Side installation on horizontal pipelines is suitable for all fluids, especially superheated steam, saturated steam, and low-temperature liquids. Side mounting is preferred to reduce temperature impact on the amplifier.
8.
Inverted installation on horizontal pipelines is generally discouraged. It is unsuitable for general gases or superheated steam but can be used for saturated steam and high-temperature liquids, or when frequent cleaning is needed.
9.
For pipelines with insulation layers measuring high-temperature steam, ensure the insulation does not exceed one-third of the bracket height.
10.
When pressure and temperature need measuring near the sensor, position the pressure point 3-5D downstream and the temperature point 6-8D downstream of the sensor.